Market Snapshot: Aircraft Composites

Composites have been used in the aerospace industry for decades and are prized for their exceptional strength and light weight. As the percentage of aircraft bodies using these materials increases, so does the need for improved techniques and properties for their durability and maintenance. While there is considerable focus placed on the use of composites in aircraft bodies and fuselage, composite joints and components that are more durable, inspectable, maintainable, lightweight, and affordable than traditional through-thickness fasteners or adhesive bonding are also being developed.

According to research form MarketsandMarkets, the aerospace composites market is projected to grow from $24.49 Billion in 2016 to $42.97 Billion by 2022, at a compound annual growth rate (CAGR) of 9.85% between 2017 and 2022. The use of aerospace composites is increasing, due to the high strength and reduced weight as well as the increased heat resistance offered by these materials making them desirable to both military and commercial aviation. The US is the largest consumer of aerospace composites globally, in terms of value and volume due, in part, to the presence of giant players such as Boeing and GE along with the establishment of several new carbon fiber production plants in the U.S.

Aerospace composites are used in interior as well as exterior structural components of aircraft with exterior structural applications comprising a large portion of the aerospace composites market. The high demand for carbon fiber composites in airframe structures is due to their light weight, increased fuel efficiency, superior performance, easy maintenance, and reduced part counts. However, a few factors act as restraints in the growth of the aerospace composites market – recyclability and lack of standardization in manufacturing technologies are expected to be the major restraints for the growth of the aerospace composites market. Additionally, the high cost of aerospace composites technologies has been a point of concern associated with its expansion into structural applications of aircraft. While these aircraft applications now becoming more commonplace, composites are heading to space – Lockheed Martin developed a composite heat shield to protect the Mars 2020 rover from the intense heat during entry, descent, and landing using a tiled Phenolic Impregnated Carbon Ablator (PICA).

To meet the increasing demand for these materials, manufacturers of aerospace composites are entering supply agreements with various industries to secure their positions in the aerospace composites market. This has given rise to a diversified and established ecosystem of upstream players, such as raw material suppliers and downstream stakeholders, which include aerospace composites manufacturers, aerospace composites vendors, end users, and government organizations. Many major players in the aerospace composites market have adopted backward and forward integration strategies to strengthen their positions in the market. The key players in the global composites market are Owens Corning (US), Toray Industries, Inc. (Japan), Teijin Limited (Japan), Mitsubishi Chemical Holdings Corporation (Japan), Hexcel Corporation (US), SGL Group (Germany), Nippon Electrical Glass Co. Ltd. (Japan), Koninklijke Ten Cate (Netherlands), Huntsman International LLC. (US), and Solvay (Belgium).

The American Composites Manufacturers Association (ACMA) is the world’s largest composites industry trade group and hosts a variety of annual events, the Thermoplastic Composites Conference is coming up in May. The International Conference on Aerospace Composites and Technology is taking place in April and will bring together academic scientists, researchers and research scholars in the field.

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Fusion Energy Overview

Fusion is a potential energy source and occurs when one or more lighter elements combine to form a heavier element, releasing energy in the process. [1] Devices designed to harness this energy are known as fusion reactors. [2]   A future fusion plant could use the heat produced by the fusion reaction to produce steam to drive turbines or generators that produce electricity. [3] For almost a century, scientists around the globe have been looking to recreate and harness the power of fusion energy. [4]  

Tokamak
Source: ITER

There are two commonly pursued technologies to create and control plasma. Magnetic confinement uses strong magnets to contain plasma. A widely used configuration known as a tokamak[5] uses powerful magnets to confine the plasma within a toroidal reaction vessel, with the magnetic fields keeping the plasma away from the walls of the vessel to prevent damage and unintended cooling of the plasma.[6]  

Examples of U.S. companies developing magnetic confinement systems are Commonwealth Fusion Systems, TAE Technologies, Tokamak Energy, Helion Energy, and Thea Energy. Inertial confinement uses high-power lasers or electrical discharges to compress a small capsule of fusion fuel to extreme temperatures and pressures for a short time. This approach is used, for example, in the National Ignition Facility at the U.S. Department of Energy (DOE) Lawrence Livermore National Laboratory. [7] Examples of U.S. companies developing inertial confinement systems are Xcimer Energy, Focused Energy, ZAP Energy, and Shine Technologies. In addition to these methods, several companies such as General Fusion,  are pursuing various other pathways to try to create and control fusion reactions, including a hybrid of both magnetic and inertial confinement approaches. [8]

Various fusion fuels are used to power these pursued pathways. According to the U.S. Department of Energy, once developed, first-generation fusion plants may likely use a combination of abundant deuterium and lithium as fuel. [9] Deuterium, lithium and tritium Deuterium-tritium is a highly studied fusion fuel and a likely basis for the first fusion power plants.[10] Lithium is a critical resource for fusion because of its material properties. Lithium is used to breed tritium, the key fuel for fusion. [11] The rare lithium-6 form of the metal, which makes up only 7.5 per cent of all naturally occurring lithium, is the most efficient for sustaining the fusion process. [12] Li-6 is banned in the U.S. because of the harmful mercury waste it generates. [13] So most fusion power concepts rely on “enriched” lithium, where the Li-6 content has been boosted. [14]

Several companies are investing in efforts aimed at commercializing fusion energy. [15] Many of these companies are startups that have raised over $100 million in the past few years. [16]  The global fusion energy market size is projected to reach $611.8 billion by 2034, expanding at a CAGR of 5.56% from 2025 to 2034. [17] 

Current State - Projections of the time to putting Fusion Energy on the Grid

As of October 2025, fusion reactors remain pre-commercial, with no system yet producing net energy. Fusion energy stakeholders provide varying timelines as to when fusion energy will become technically feasible as an energy source for the electrical grid and when it will become commercially viable.  Projections range from 10 years to several decades in the future. [18]   Some companies are claiming that they will achieve commercial fusion energy in the next few years[19] while other stakeholders and experts said fusion energy will take more than 20 years. The Fusion Industry Association reported that many commercial companies predict fusion industry will be commercially viable in the 2030’s time frame. [19] 

Source: The Global Fusion Industry in 2025—Fusion Industry Association

Other stakeholders and experts believe fusion energy might put electricity on the grid in 10 to 20 years, however, significant resources are required to do so.[20] The Figure below illustrates commercialization risks that fusion energy will face on the road to commercial deployment. According to the U.S. Department of Energy, the aspirational timeline as shown is strongly dependent on the level of both public and private investments. [21]

Commercialization risks for fusion

Source. U.S. Department of Energy, Fusion Energy Strategy 2024

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